Hessabi ERP
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Hessabi ERP for Manufacturing

Run your plant like a system: real-time production, quality, and OEE

One platform for MES, scheduling, traceability, maintenance, warehouse, and analytics—built to connect machines, people, and processes across every line.

Request a live demo Explore modules
+8–20% OEE uplift
-15–35% Scrap reduction
Days → hours Faster reporting

Deploy cloud, on‑prem, or hybrid. Works with PLC/SCADA, ERPs, historians, and modern APIs.

Works with
ERP PLC / SCADA Historian Barcode / RFID Labeling E‑signature BI

All modules, one suite

Enable what you need now, expand later. Every module shares the same data model, audit trail, and role-based access.

MES / Work Execution

Digitize work orders, routings, operator instructions, and confirmations—by line, station, or cell.

  • Digital travelers & e-forms
  • WIP visibility
  • Operator guidance

OEE & Downtime

Track availability, performance, and quality. Classify stops, micro-stops, and speed losses.

  • Reason trees
  • Automatic & manual events
  • Shift/line comparisons

Production Scheduling

Finite-capacity scheduling with constraints: tooling, labor, changeovers, and material availability.

  • Gantt board
  • What-if scenarios
  • Schedule adherence

Changeover & SMED

Standardize setups with checklists, timers, and approvals. Reduce variability across shifts.

  • Parallel tasking
  • Setup analytics
  • Training tracking

Shift Handover & Daily Management

Digital shift logs, tier meetings, action items, and escalation notes—linked to real production events.

  • Shift summaries
  • Action tracking
  • Standard work checks

Batch / Recipe Management

Control recipes, parameters, and batch records with approvals and full auditability.

  • Electronic batch records (EBR)
  • Parameter limits & alerts
  • Version-controlled recipes

Material Consumption

Backflush or scan-by-scan consumption with lot/serial tracking and automated replenishment signals.

  • Lot genealogy
  • Kanban triggers
  • Scrap capture

Labor & Productivity

Track labor by line, operation, and work order—compare standard vs actual and improve utilization.

  • Labor reporting
  • Standard vs actual
  • Skills-based assignments

Quality Management (QMS)

In-process checks, receiving inspection, final QA, and nonconformance workflows end to end.

  • Sampling plans
  • Defect catalogs
  • Dispositions

SPC & Control Charts

Real-time SPC with alerts when trends drift. Prevent scrap with early detection.

  • X̄/R, X̄/S, P charts
  • Rules engine
  • Gauge R&R support

CAPA

Close the loop with structured root cause, action plans, effectiveness checks, and audit-ready trails.

  • 5-Whys & fishbone
  • Tasks & due dates
  • Effectiveness checks

Document Control

Manage SOPs, work instructions, and controlled documents with approvals and revision history.

  • Version control
  • Read-and-understand training
  • Controlled distribution

Supplier Quality

Track supplier performance, deviations, and scorecards across plants and categories.

  • SCAR workflows
  • Incoming defects
  • Scorecards

Calibration Management

Calibrate gauges and instruments on schedule, prevent overdue usage, and prove compliance anytime.

  • Calibration schedules
  • Certificates & records
  • Out-of-tolerance workflows

Traceability & Genealogy

Full lot/serial genealogy: raw → WIP → finished goods, including rework, holds, and quarantines.

  • Forward/backward trace
  • Recall readiness
  • Compliance reporting

Customer Complaints

Capture complaints, link to lots/serials, and drive corrective actions with full traceability.

  • Complaint intake
  • 8D workflows
  • Link to genealogy

CMMS / Maintenance

Work requests, planned maintenance, spare parts, and technician execution with full history.

  • Work orders
  • Asset hierarchy
  • Downtime linkage

Predictive Maintenance

Use machine signals and thresholds to create conditions-based tasks and prevent failures.

  • Vibration/temperature events
  • Anomaly alerts
  • MTBF/MTTR tracking

Spare Parts & Storeroom

Control critical spares, min/max, cycle counts, and usage—linked to assets and work orders.

  • Issue/return
  • Reorder points
  • Vendor catalogs

Permits, LOTO & Safety Tasks

Standardize lockout/tagout steps and maintenance permits to reduce risk and improve compliance.

  • Digital checklists
  • Approvals & signatures
  • Incident linkage

Warehouse Management (WMS)

Receiving, put-away, picking, staging, and shipping with barcode/RFID support.

  • Location control
  • Cycle counting
  • FIFO/FEFO rules

Inventory Optimization

Improve turns and service levels with min/max policies, consumption trends, and replenishment signals.

  • ABC classification
  • Stockout risk alerts
  • Supplier lead-time tracking

Andon & Escalations

Visual management with real-time alerts to supervisors and maintenance—on screens and mobile.

  • Escalation timers
  • Slack/Teams/email hooks
  • Response analytics

Shipping, Labels & Compliance

Generate labels, packing lists, and shipping documents—ensure the right lot/serial goes to the right customer.

  • Label templates
  • Pack verification
  • Shipment traceability

Dashboards & BI

Role-based dashboards: shifts, lines, plants. Export to BI or build directly in the platform.

  • KPI library
  • Custom tiles
  • Scheduled reports

Production Costing

Understand cost drivers across labor, materials, downtime, scrap, and rework.

  • Standard vs actual
  • Scrap attribution
  • Variance analysis

Compliance & Audit

Audit-ready records with e-signatures, versioning, retention, and complete event history.

  • 21 CFR Part 11 ready
  • Audit trails
  • Retention policies

Energy & Sustainability

Track energy, water, and emissions by line and shift—find savings without sacrificing throughput.

  • Energy KPIs
  • Baseline vs actual
  • Reporting exports

Master Data & BOMs

Manage SKUs, BOMs, routings, resources, tooling, and revision control across sites.

  • Revision approvals
  • Effective dates
  • Multi-site templates

Workflow Automation

Build approvals, escalations, and cross-team workflows for production, quality, and maintenance.

  • Low-code rules
  • SLAs & escalations
  • Notifications

Users, Roles & RBAC

Granular permissions by plant/line/operation. Support SSO and strong authentication.

  • SSO/SAML/OIDC
  • Role templates
  • Least privilege

Training & Skills Matrix

Ensure the right people run the right stations—track skills, certifications, and training completion.

  • Skills matrix by line
  • Certification expiry alerts
  • Training assignments

EHS (Safety & Incidents)

Track incidents, near misses, corrective actions, and compliance tasks—connected to the shop-floor reality.

  • Incident reporting
  • Risk assessments
  • Action plans

Event & API Platform

Sync and automate using APIs, webhooks, and an event bus—without breaking your core systems.

  • REST/GraphQL ready
  • Webhooks
  • Connectors

Need a module not listed?

We extend via APIs, events, and low-code workflows—without vendor lock-in.

Talk to an engineer

Integrations that fit your stack

Connect once, reuse everywhere. We support shop-floor protocols, enterprise systems, and modern data pipelines.

Shop floor connectivity

Capture signals from PLC/SCADA, sensors, and manual stations—normalize into a single event model.

  • OPC UA / Modbus (via gateways)
  • Edge buffering for outages
  • Timestamp accuracy

ERP + business apps

Sync orders, BOMs, inventory, and costs with your ERP and surrounding apps.

  • SAP / Dynamics / Oracle patterns
  • Bi-directional sync
  • Master data governance

Data & analytics

Send clean, contextualized production data to BI, warehouses, and historians.

  • API + webhooks
  • CSV/SFTP options
  • Event streaming compatible

Built for regulated manufacturing

Enterprise security, auditability, and reliability—designed for factories where uptime and traceability are non-negotiable.

Security

  • SSO (SAML/OIDC), MFA-ready
  • Encryption at rest and in transit
  • Role-based access (RBAC)

Auditability

  • Immutable audit trail
  • E-signatures for critical actions
  • Record retention policies

Reliability

  • Edge buffering & offline-first execution
  • Configurable SLAs
  • Multi-site & multi-tenant support

Pricing that scales with your plant

Pick a package, then add modules as your rollout grows.

Monthly Annual Save ~15%

Starter

Pilot one line fast

$1,490
per site / month
  • Work Execution + digital forms
  • Basic OEE
  • Standard dashboards
  • Email support
Start a pilot

Professional

Scale across departments

$3,490
per site / month
  • MES + Scheduling
  • OEE + downtime reason trees
  • QMS + CAPA
  • SSO + audit trail
Book a demo

Enterprise

Multi-site, regulated, complex

Let’s talk
custom
  • Full suite + custom modules
  • Hybrid/on-prem deployment
  • Advanced integrations
  • Dedicated success manager
Contact sales

What teams get on day one

A practical rollout plan that actually works on the floor.

Operators

  • Simple station UI, large touch targets
  • Digital work instructions
  • Fast defect capture + rework

Supervisors

  • Live boards by shift/line
  • Downtime & escalation workflows
  • Schedule adherence + staffing

Leadership

  • Standardized KPIs across plants
  • Cost drivers (scrap, downtime)
  • Audit-ready traceability

FAQ

Quick answers about rollout, connectivity, and data ownership.

How fast can we go live?
Most pilots go live in 2–6 weeks depending on integrations and scope (one line vs. multiple lines).
Do we need new hardware?
Usually no. We integrate with existing PLC/SCADA and can add edge gateways only where needed for connectivity.
Can we run on-prem?
Yes—cloud, on-prem, and hybrid deployments are supported based on your security and networking needs.
Who owns the data?
You do. We provide export paths and APIs so you can build your own analytics and retain full control.

See your plant in one screen

Tell us your industry, number of lines, and current systems—then we’ll tailor a demo to your production realities.

  • Factory-ready rollout plan
  • Integration architecture options
  • Sample KPIs for your process

This form is a demo (no backend). Replace with your CRM embed or API.

Latest updates

Final touches applied to the landing page branding and visuals.

Updated:

  • Brand name updated to Hessabi ERP across the site.
  • Browser/tab title updated to Manufacturing & Production Software.
  • Color theme shifted to a blue-first palette.
  • Background set to a light gray for a brighter look.